Products · Overmolding parts

Plastic and silicone over-moulded part

A rigid moulding with a soft silicone element bonded in place — two materials, one component, no assembly step.

  • Made in-house in Dongguan, China
  • Mold work to ±0.01 mm
  • 30 presses 20T–300T on site

Also searched asOvermolding · over-molding · two-shot molding · insert molding · TPE overmold · silicone overmolding

Rigid moulded part with a soft silicone insert visible in the centre
Photographed in our plant in Humen, Dongguan

Over-molding a soft element onto a rigid part removes an assembly step and stops the soft part from falling off in use. The engineering is in the bond: material pair, wall thickness over the substrate, surface preparation and the mould temperature at the interface.

We design the substrate, the second-shot tool and the mechanical interlock as one system, and specify both materials with you before design approval. The part in the photograph pairs a rigid housing with a soft elastomer insert.

Typical applications

  • Grip and handle components
  • Seals moulded onto rigid parts
  • Kitchen and household tools
  • Soft-touch consumer products

Specification

What this class of part is built to

One tool, two materials. The table below is what we confirm line by line on the design approval sheet before machining starts.

Standard overmolding specification — confirmed on the design approval sheet
ConstructionTwo-shot tool, insert overmold or transfer overmold — chosen by volume
SubstrateABS, PC, PA, PBT, POM, or a metal insert / bush / PCB
Second materialTPE, TPU, TPR or LSR / HTV silicone, 30–80 Shore A
BondMechanical interlock plus chemical adhesion; both materials agreed in DFM
Mold work tolerance±0.01 mm
ToolingP20, 718H, NAK80 or S136, with hardened inserts at the shut-offs
Molding30 presses from 20T to 300T, in the same building
VerificationSwiss Hexagon CMM and Zeiss Contura; pull and peel checks at T1

Values above are our standard capability, not fixed figures for a specific project. Both materials, the interlock geometry and the test plan are agreed before steel is cut.

Related products · Overmolding Parts

More from the Overmolding Parts range

Injection moulds

Two-cavity container mold

A compact two-cavity tool for cups and containers, with balanced cooling and a polished cavity finish for a clean visible surface.

Next step

Ask for a DFM review and a price for your part

STEP/IGES/X_T files, the resin, your annual volume and target market are enough to get a mold price, a cycle estimate and the risks we can see — usually in 1–2 business days.